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THE TECHNOLOGICAL INSTRUCTION
The instruction on manufacture soft seamless
Gelatinous capsules.
Introduction.
Soft seamless gelatinous capsules issue on industrial installation
With the name of kapsuljator. Installation from a network of an alternating current,
A pressure of 220 or 380 volt. Productivity kapsuljatora makes up to
11100 capsules at one o'clock. The device kapsuljator will consist of such basic sites and
Details:
1. The engine of an alternating current
2. The reducing device for the oil pump and a pulsator
3. The pump of transport vegetable oil
4. A pulsator creating pulsations of oil
5. System of hoses and gates
6. The refrigerating unit and the refrigerating chamber - provide cooling
Transport oil in system kapsuljator
7. The tank with a heating element serves for heating gelatinous weight
8. The block golovok, providing formation of capsules
9. The electronic block termoregulating and stabilization of temperature in
The refrigerating chamber and a tank of heating of gelatinous weight
10. System of submission of compressed air
11. The panel and the block of management
Manufacture of soft seamless gelatinous capsules is based on physical
Properties of gelatinous weight. Formation of capsules occurs on an output from
The head kapsuljator in which under pressure of air moves napolnitel and
Gelatinous weight, razogretaja up to temperature +60 … +70°Ñ. The head of formation
Capsules it is arranged in such a manner that napolnitel moves an internal jet, and
Gelatinous weight - external. Under influence of pulsing oil in the head
The jet is divided and at the expense of forces of a superficial tension of gelatinous weight
The separated part smoothly accepts the spherical form. Generated
The capsule gradually stiffens in a weak stream cooled vegetative
Oils with temperature +10 … +12°Ñ. The charge napolnitelja and gelatinous weight
It is adjusted. Thus receive capsules with weight napolnitelja from 0,05 up to 0,3
Gramme. Frequency of a pulsation of oil is equal the head to quantity generated
Capsules and during a production cycle it is stable.
Industrial premises and the description of technological process at
Manufacture of soft seamless gelatinous capsules
1. A site of preparation of a substance and gelatinous weight
The premise is equipped with the device for preparation of gelatinous weight,
In capacities for preparation of a solution napolnitelja, electronic weights.
The device for preparation of gelatinous weight is equipped with a mixer and capacity with
Water in which the set temperature is automatically supported. In the first
Turn prepare for a solution of glycerin with nipaginom. Glycerin gives
Elasticity to capsules, and nipagin serves as preservative. Glycerin in the device
Heat up up to °Ñ and at the switched on mixer add nipagin. The solution mixs up
Before full dissolution 1,5 - 2 hours. For preparation of 10,0 kgs
Gelatinous weight it is necessary:
Water cleared
Glycerin c nipaginom
Gelatin food
Depending on quality of gelatin of a proportion can be changed.
In capacity fill in necessary quantity of the cleared water which heat up
Up to °Ñ in the device for preparation of gelatinous weight, then fill in
Glycerin with nipaginom also fall asleep gelatin. The gelatinous weight mixs up
1,5 hours before full dissolution, and then at the switched off mixer
It is asserted 0,5 - 1,5 hours. After that the gelatinous weight is filtered through
The kapron sieve and viskozimetrom is measured viscosity. Viscosity gelatinous
Weights should be within the limits of seconds. If indications do not correspond
To norm, recalculation of parities of water and gelatin is done. A solution napolnitelja
Prepare according to technological instructions. Prepared gelatinous
Weight and napolnitel in necessary quantities weigh and fill in in tanks
kapsuljator.
2. A site kapsulating
The site kapsulating on which kapsuljator is located, is equipped
The conditioner. The temperature of air on a site should be in limits °Ñ, relative humidity of %. At job
On kapsuljatore with not tight case rise in temperature on a site
Above 23°Ñ in process kapsulirovanija results in sharp turbidity
Transport vegetable oil owing to education of a condensate on
Cooled êàïñóëÿòîðà sites. The greatest accumulation of a condensate is observed
On a tray of an output of capsules from the refrigerating chamber kapsuljatora. Especially it
Comes to light during the years period. After inclusion kapsuljatora transport oil in
To system it is cooled up to °Ñ for 30-40 minutes. In a baking sheet for capsules
Fill in about 2 litres of vegetable oil. The output on "mode" borrows about
10 minutes. For this time the operator kapsuljatora adjusts formation of capsules
And their necessary dosage. In process of filling baking sheets change, moving them
In the refrigerating chamber. In process kapsulirovanija, for the control of a dosage
Everyone 10 - 15 minutes dozirovshchik weigh capsules on electronic weights. For
It is desirable for accuracy of indications to weigh on 10 capsules. Capsules wash out under
Local exhaust ventilation in a cup with an ether also weigh their gross weight.
Then from capsules take napolnitel, the shell wash out in a cup with an ether and
Weigh on electronic weights. On a difference of gross weight of capsules and weights
The gelatinous shell calculate weight napolnitelja. Depending on
Controllable weight of capsules the operator kapsuljatora can change weight
napolnitelja or the gelatinous shell in process kapsulirovanija. The ambassador
kapsulirovanija baking sheets with capsules place in the refrigerating chamber.
3. The refrigerating chamber
The refrigerating chamber, is equipped with the conditioner. Temperature of air in the chamber in
Limits °Ñ, relative humidity of %. The premise is equipped Shelfs on which place full baking sheets with capsules in process
kapsulirovanija. Capsules in baking sheets assert within 24 hours, and then
Pass to a site otzhima.
4. A site press capsules
The premise press capsules from vegetable oil, is equipped with a centrifuge for
press and a bowl for wash it is more opposite from vegetable oil. The ambassador
otzhima capsules pass to a site of drying.
5. A site of drying of soft gelatinous capsules
The site of drying of soft gelatinous capsules, is equipped with the conditioner with a drier
Air. The temperature of air in a premise during drying changes from °Ñ. The premise is equipped with shelfs on which place baking sheets with
Damp capsules after otzhima. Each baking sheet preliminary dim
The pergament paper preventing sticking of capsules. Damp capsules on
Baking sheets in order to prevent pasting place in one layer. During drying
Capsules carefully mix each hour. At correct observance of modes
Temperatures and humidity of a capsule dry up for 24 hours. The dried up capsules with
Pour in capacity more oppositely and pass to a site of washing izopropilovym
Spirit.
6. A site of washing of capsules izopropil spirit.
The site of washing of capsules, is equipped with capacity for izopropilovogo spirit and
A centrifuge for washing the dried up capsules from the rests of vegetable oil.
Obligatory presence of exhaust ventilation. Capsules fall asleep in a drum
Centrifuges in which through the gate an absent-minded jet moves from capacity
izopropilovyj spirit. Washing occurs for 30 seconds. In 15 litres
izopropilovogo spirit wash out up to 80 kgs of capsules. After washing
Capsules in capacities pass to a site of calibration and viewing.
7. A site of calibration and viewing
The site of calibration and viewing of soft gelatinous capsules, is equipped
Viewing tables with illumination. After washing a capsule calibrate with
The help sit with apertures of certain diameter. It is necessary for
Rejection of capsules with deviations from average weight. Then capsules
Look through on viewing tables with illumination. Capsules should be
The round form, without smudges to not have mechanical damages and puzyrkov
Air. After viewing a capsule in capacities pass to a site of packing.
Packing capsules is carried out in blistery, or in glass or
Polyethylene banks with covers
All premises should have obshcheobmennuju ventilation with clearing air.
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