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Capsulator | adjustments and service

DROP TECHNOLOGY KAPSULATING IS USED IN THE GELATINOUS SHELL.  

Offer to you to familiarize with all Materials connected with Kapsuljator:

In case of occurrence of questions on Technologies  - write To us

CAPSULATOR START    

Start capsulator.

• To open an electrocase and to switch on the toggle-switch
• To switch on the button [transport oil], thus the engine is started The pump of transport oil and a pulsator
• To switch on the button [cooling of transport oil], thus it is included The compressor of the bottom refrigerating chamber providing cooling Transport oil up to temperature .
• To check up a level of transport oil in a tank of the refrigerating chamber. A coil Coolings should it is completely covered with transport oil
• To turn off a carving cover and to check up a water level in a water bath. A tube Submissions of gelatinous weight in the head should be completely in water.
• To switch on the button [heating of the gelatinous shell], thus it is included A heating element in a water bath. During job temperature It is supported automatically. Depending on viscosity of gelatinous weight The temperature should be within the limits of . Since the gauge of the control Temperatures it is located in the top part of the case, it is impossible to include heating without A tank with gelatinous weight. It will lead to to boiling of water!
• To switch on buttons [cooling of the top chamber] and [fan]

The gelatinous weight in a tank is usually warmed up within one hour. During time razogreva she is necessary for mixing periodically. Transport oil It is cooled for 30-40 minutes and in process kapsulirovanija automatically It is supported within the limits of . Excess of temperature influences on Formation of capsules.

• Tightly to close tanks with gelatinous weight and napolnitelem
• To fasten a tube of submission of gelatinous weight
• To unscrew the top regulating head and carefully to wash out under a jet Hot water.

Especially pay attention to cleanliness bottom "nose". On him should not To remain dried gelatin. Do not wipe dry top regulating The head after mojki, and twist its moistened water. It is necessary in Avoidance zalipanija to gelatin of the regulating head at a twisting. Disassembly bronze kapsulirujushchej the head should be made for washing Once a week. Not washed out kapsulirujushchie the head negatively influence on Formation of capsules. Especially it is necessary to pay attention to cleanliness of an aperture An output of gelatinous weight in the bronze head. At mojke use Plastic brushes. Do not clean an aperture metal subjects. At To assembly of the bronze head pay attention to presence of linings from food Rubbers and an arrangement of internal apertures of submission pulsing Transport oil.

After gelatinous weight it was warmed up up to the set temperature and Transport oil was cooled is possible to start to preparation of process kapsulirovanija.

• To put a baking sheet with oil under a tray of an output of capsules.

In process kapsulirovanija capsules in a baking sheet with oil should mix up The plastic spoon

• To open submission of compressed air with the help of the gate on a back wall kapsuljatora.

Pressure of air in a tank with gelatinous weight should make 0,2 - 0.25 êãñ/ñì² (the increase in pressure of air results to non-uniform gelatinous To the shell at formation of capsules). Pressure napolnitelja 0,2 - 0.4 êãñ/ñì². For more dense napolnitelja (AEVIT) and depending on length of a hose, Pressure can reach 1 êãñ/ñì². Before kapsulirovaniem it is necessary to remove Air from hoses of submission of gelatinous weight, napolnitelja, kapsulirujushchej The head and from system of hoses of transport oil. The order of actions:

• To open the crane ¹ 2 (adjustment of speed of movement of capsules)
• To close the crane ¹ 3 (a level of oil in a glass of the bottom head)
• To close the crane ¹ 1 (submission of oil from the refrigerating chamber)
• To close the crane ¹ 4 (submission of pulsing oil)

If the level of transport oil sharply rises, slightly open the crane ¹ 3

During carrying out of this process watch a level of oil in a glass bottom The head in avoidance pereliva transport oil.

• To open counter-clockwise on 360º, and then to close clockwise The top regulating head of the gelatinous shell for removal of air. Repeat this action some times before full removal of air from the head. Leave the head in slightly open status so that gelatin flew thin strujkoj.
• Remove a clip from a hose of submission napolnitelja for removal from him air. After removal of air put a clip on a hose.

Only after removal of air from system of submission it is possible to start process kapsulating.

• To open the crane ¹ 1 and ¹ 4
• the Crane ¹ 3 to adjust a level of oil in a glass of the bottom head. A level Transport oil should be at a level of unions.
• To cover half the crane ¹ 2 (adjustment of speed of movement of capsules), To adjust a level of oil the crane ¹ 3
• Slightly open the top regulating head counter-clockwise for submission The gelatinous shell approximately on 90 °
• By adjustment of cranes ¹ 2 and ¹ 3 dobejtes formations
Capsules without napolnitelja Ø 3-5 mm.
• Remove a clip from a hose of submission napolnitelja and by adjustment of cranes ¹ 2 And ¹ 3 dobejtes formations
Capsules with fill.
• Adjust thickness of the gelatinous shell with the help top regulating The head (clockwise - it is less, counter-clockwise - it is more). The top regulating head of the gelatinous shell record a counternut.
• Adjust submission napolnitelja with the help of a carving clip on a hose Submissions napolnitelja. A regulator of pressure in a tank napolnitelja on the forward panel Serves for more thin adjustment of weight fill in process capsulating.

Capsules wash out in cups with an ether and weigh on electronic weights.

Sizes of controllable parameters are resulted in the table

 After end capsulating wipe kapsujator a washing solution of type FAIRY. At the wrong time prograted drops of oil in due course dry up, leaving Yellow traces soluble only an alkaline solution!

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  Rotary Tablet Press made in Europe.  http://www.tabletka2006.com   Roman Tsibulsky.
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E-mail: info@minipress.ru
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