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Capsulator | the instruction of the user

DROP TECHNOLOGY KAPSULATING IS USED IN THE GELATINOUS SHELL.  

Introduce to you to familiarize with all Materials connected with Capsulator:

on main Page of the unit  " CAPSULATOR "

In case of occurrence of questions on Technologies  - write To us

DESCRIPTION CAPSULATOR

"Capsulator of soft seamless gelatinous capsules ".
  the technology is called as us drop kapsulating, where as the shell of the future capsule The liquid gelatinous weight is used. And the received capsules- Soft seamless, the spherical form. At use drop Technologies there is an opportunity to adjust thickness of a wall The gelatinous shell, diameter ready and volume of filling gelatinous Capsules.

Cost of drop technology in 10 times More cheaply, than all others. Gelatinous capsules can be painted In various colors, for this purpose during preparation of gelatinous weight Food dye is added. The percent of a marriage is reduced up to record 0,8-3 %. Our experts will lead training yours The personnel from a level "0", we shall connect to you kapsulirujushchuju installation, We shall complete your manufacture by all necessary additional The equipment. We shall lead the first start of a line up to finished goods. 
Capsules zhelatinovyea will allow you to adjust in the shortest terms Release of a new kind of production. Consult with ours Experts in all necessary for the given manufacture. We We shall recommend to you suppliers of qualitative raw material. Kapsuljator Allows to proceed to release of capsules of different diameters operatively.
Address to us, we know the business.

Kapsulator is completed:
1. Completely the tight case, izolirujushchego from influence An environment
2. The pump of transport vegetable oil
3. The site creating pulsations of oil in system
4. System of hoses and gates
5. The refrigerating unit and the refrigerating chamber - provide Cooling transport oil
6. Capacity with heating elements for gelatinous weight
7. The block golovok formations of capsules
8. Electronic blocks termoregulirovanija and stabilization of temperature
9. System of submission of compressed air
10. The panel and the block of management

Characteristics " Capsulator ":
 
Diameter of ready gelatinous capsules ..................................3-10 mm
Frequency of pulsations....................... 1,2,3,4,5 impulse\second
Temperature of the shell........................ 30-90 degrees With
Temperature fill...................... 5-60 degrees With
Filling capsules........................... 0,05-0,4 gramme
Pressure of oil in a pulsator....... 0.2-1.9 kg / sm3

Electric parameters of job of installation
Power,.......................................220 V

Overall dimensions:
Length.............. 650 mm
Width............ 800 mm
Height.............. 2000 mm
Weight : 200 kg
 
A feed of the equipment  от networks of an alternating current, a pressure 220 V.

 Output
Capsulator and  от 5000 Up to 15.000 capsules at one o'clock.

 Output a cycle from preparation of gelatinous weight   packing Finished goods borrows 2-3 days. A line completed one kapsuljator issues month of 1,5 million capsules. For Functioning such line the attendants from 3 is required Up to 5 person. Manufacture of soft seamless gelatinous capsules It is based on physical properties of gelatin. The charge napolnitelja and Gelatinous weight it is adjusted. Thus receive capsules with weight napolnitelja from 0,05 up to 0,4 gramme. Diameter of ready gelatinous capsules From 3 mm up to 10 mm.

For start kapsulating to you it is required to a line:

1. The premise equipped with the device for preparation gelatinous Weights, capacities for preparation of a solution fill, In electronic weights.
2. The device for preparation of gelatinous weight is equipped with a mixer and In capacity with water in which it is automatically supported set Temperature.. For the Solution napolnitelja prepare according to technological To instructions.
3. A premise press capsules from vegetable oil, oborudovanoe A centrifuge for otzhima and a bowl for otmyvki it is more opposite from Vegetable oil. At small volumes manufactures exists A manual method otzhima, excluding a centrifuge for otzhima. The ambassador press Capsules pass to a site of drying.
4. A premise of drying of the soft gelatinous capsules, equipped The conditioner with a drier of air and shelfs on which place Trays with damp capsules after otzhima. At correct observance Modes of temperature and humidity of a capsule dry up for 24 hours. The dried up capsules with more oppositely pour in capacity and pass on Washing izopropilovym spirit.
5. A premise with capacity for izopropilovogo spirit and a centrifuge for Washings the dried up capsules from the rests of vegetable oil. Obligatory presence of exhaust ventilation. Capsules fall asleep in a drum Centrifuges in which through the gate an absent-minded jet moves izopropilovyj spirit. At small volumes manufactures exists The manual method of washing excluding a centrifuge.
For reception of detailed instructions about purchase additional The equipment and a complete set of a line gelatinous kapsulirovanija Necessarily contact Roman Tsibulsky.  


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